Eliminate
Material
Waste.

AI platform that cuts manufacturing material waste from 25% to under 10% in 60 days - delivering measurable savings per facility.

40–60%
Waste Reduction
60 Days
Full Deployment
30%
Guaranteed Minimum
AI MONITORING All systems active ERP · MES · WMS · 3 modules
–61% waste
Food plant · Algeria
30×
avg ROI Year 1
Predictive Ordering –40–60% over-purchasing
Material Tracking errors → <3%
Waste Analytics –30–50% production scrap
60-Day Deployment zero downtime
30% Reduction guaranteed in every contract
Predictive Ordering –40–60% over-purchasing
Material Tracking errors → <3%
Waste Analytics –30–50% production scrap
60-Day Deployment zero downtime
30% Reduction guaranteed in every contract
40–60%
Material Waste Reduction
60 days
Audit to Full Deployment
8 Sectors
Industries Served
30%
Minimum Contractual Guarantee
ANNUAL MATERIAL LOSS - TYPICAL PLANT
Based on €8M annual material spend
€2M+
annual loss
Over-ordering / dead stock15–20%
Production scrap & defects8–15%
Inventory discrepancies10–18%
Obsolescence & expiry5–10%
Today
25%
Avg waste rate
With AI
<10%
In 60 days
The Problem

Your plant is losing
€2M+ annually.

A plant purchasing €8M in raw materials loses over €2M per year - not through negligence, but through the absence of real-time visibility and AI-powered procurement.

No predictive procurement

Buyers order on gut feel. Over-ordering locks cash in dead inventory every month.

Zero shop-floor visibility

Materials move with no tracking. Losses discovered at month-end - too late to act.

Reports, not prevention

Monthly waste reports tell you what happened. They don't prevent it from happening again.

The Platform

Three AI modules.
One integrated platform.

Waste elimination across procurement, production, and analytics - fully integrated with your existing ERP and data systems.

MODULE 01

Predictive Ordering Intelligence

→ Over-purchasing –40–60%
MODULE 02

Real-Time Material Tracking

→ Inventory errors 15% → <3%
MODULE 03

Waste Analytics Dashboard

→ Production scrap –30–50%
Projected Results

What the numbers look like.

Projections based on industry benchmarks. Client case studies in progress - available .

* Projected results based on industry data. Actual results may vary.
Food & Beverage Processing
26%
Before
9%
After
Waste reduction–17 points
ROI Year One40×+
Payback period~4 months
Textile Manufacturing
32%
Before
12%
After
Waste reduction–20 points
ROI Year One35×+
Payback period~5 months
Pharmaceutical Mfg
18%
Before
7%
After
Waste reduction–11 points
ROI Year One32×+
Payback period~5 months
Industries

Built for industrial operations.

Pre-configured for each sector's unique waste drivers, benchmarks, and KPIs.

Food & Beverage
Avg waste: 20–30%
Textiles
Avg waste: 25–35%
Pharmaceuticals
Avg waste: 15–25%
Chemicals
Up to 30% by weight
Plastics
Avg waste: 18–28%
Steel & Metals
Avg waste: 15–22%
How It Works

Audit to results in 60 days.

A structured four-phase programme - from data analysis through go-live to ongoing AI optimisation.

01
Weeks 1–2

Waste Audit

Data analysis, flow mapping, waste quantification and full ROI projection. Your decision to proceed.

02
Weeks 3–10

Deployment

ERP connection, AI configuration, dashboard setup, staff training and go-live. Zero production downtime.

03
Weeks 11–12

Optimisation

First results in 30 days. ML thresholds fine-tuned. First waste reduction report delivered.

04
Ongoing

Continuous AI

Monthly reports, ML retraining, quarterly reviews. Platform learns and improves every month.

FAQ

Common questions.

How long does implementation take? +
Full deployment takes 60–90 days. Phase 1 audit (14 days), Phase 2 deployment (60 days). First waste reduction results visible within 30 days of go-live. Zero production stoppages throughout.
Will it disrupt our production? +
No. The platform installs alongside your existing systems. The system is configured during scheduled downtime or shift changes. Staff training is 2–3 hours. ERP integration runs in parallel for 2 weeks before cutover.
Does it integrate with our existing ERP? +
Yes. We integrate via REST API with SAP, Oracle, Microsoft Dynamics, Odoo and most major ERP systems. Custom system integrations are built during Phase 2 at no additional cost.
Do we need an in-house tech team? +
No. The platform is designed for operations managers, not IT. Your ops manager needs 2–3 hours per week to review dashboards and act on recommendations. We handle all technical maintenance remotely.
What data do you need to start? +
Best ROI for facilities with 50–500 employees spending €3M+ annually on raw materials. Smaller operations may see lower absolute savings; larger operations benefit from enterprise customisation options.
How does the 30% guarantee work? +
We guarantee a minimum 30% waste reduction within 90 days of go-live. If not achieved, we keep optimising at no additional cost. This guarantee is written into every contract.
Automatiza

Stop losing €2M annually.

Book a 15-minute complimentary waste assessment. We'll quantify your losses and tell you honestly if we're the right fit.

The Platform

AI that sees what
your team cannot.

Three integrated modules eliminating material waste across procurement, production floor, and analytics - all connected to your existing infrastructure.

Automatiza - Platform Overview Overview Ordering AI Tracking Analytics Reports Settings CURRENT WASTE RATE 8.3% ↓ –17.7 pts from baseline SAVINGS THIS MONTH €94,200 ↑ +12% above target DATA CONNECTIONS 12/12 All systems synced FORECAST ACCURACY 96.2% 30-day rolling average Waste Rate Trend - 8 Months Jul Aug Sep Oct Nov Dec Jan Feb 8% 15% 22% AI Recommendations Today Reduce Line 2 resin order by 18% - forecasted demand down ! Line 4 fabric consumption 14% over target - investigate System Connections ERP sync active (SAP) MES integration online WMS data stream active SYSTEM STATUS All modules operational ML retrain complete Uptime: 99.98% Last sync: 8 seconds ago · AES-256 encrypted · AWS eu-west-1
Module 01

Predictive Ordering Intelligence

ML models analyse 12–24 months of historical consumption, seasonal patterns, supplier lead times and production forecasts to generate optimal order recommendations - updated daily.

95%+ demand forecast accuracy on 30/60/90-day rolling windows
Dynamic safety stock - min/max levels that adapt to demand volatility daily
Supplier performance scoring - lead time reliability per supplier tracked
Auto-generated POs - purchase orders created directly in your ERP
–40–60%
Reduction in over-purchasing excess stock
Module 01
Data InputERP API · CSV · Manual
Forecast Window30 / 60 / 90 days rolling
ERP IntegrationSAP · Oracle · Dynamics · Odoo
Output FrequencyDaily automated + on-demand
Accuracy95%+ on 30-day forecast
Module 02
Data Latency<2 seconds real-time
CloudAWS · Azure (client choice)
AlertsEmail · SMS · Dashboard
InstallationNo production downtime
Module 02

Real-Time Material Tracking

Software integration with your existing ERP, MES, and warehouse systems gives live visibility from goods receipt through every production stage to finished goods. Every movement logged in real time. Automatic alerts when discrepancies occur.

Live inventory map - know where every material is at every moment
Instant discrepancy alerts - mismatches flagged before they become losses
Consumption by line/shift - material used per unit output per operator
15% → <3%
Inventory discrepancy rate after deployment
Module 03

Waste Analytics Dashboard

Automated dashboards slice waste data by material, production line, shift and operator. Pattern recognition surfaces root causes. Every week, you know exactly what to fix and why.

Root cause analysis - automated detection of waste drivers by line/shift/material
Trend benchmarking - weekly and monthly improvement tracking
One-click executive reports - PDF ready for management in seconds
–30–50%
Production scrap reduction within 90 days
// Security & Compliance
AES-256 Encryption
All data encrypted at rest and in transit
99.9% Uptime SLA
AWS/Azure with automatic failover
Role-Based Access Control
Granular permissions per user/department
GDPR Aligned
Your data ownership - always

See the platform live.

30-minute technical demo. Your data, your operation, your numbers.

Industries

Every industry has a
waste problem. We solve it.

Each sector has unique waste drivers. Our platform is pre-configured with sector-specific benchmarks, KPIs, and ML models trained on industry data.

Food & Beverage
Avg waste: 20–30%
Perishable materials, expiry management, batch waste, ingredient over-ordering. Platform integrates with production scheduling to align procurement with batch cycles. Seasonal demand forecasting critical.
Textiles
Avg waste: 25–35%
Fabric over-cutting, dye waste, seasonal obsolescence, multi-SKU complexity. Seasonal demand forecasting reduces material loss by up to 40%. Dye consumption tracking per batch.
Pharmaceuticals
Avg waste: 15–25%
Active ingredient waste, batch rejection, raw API stock expiry. GMP-aligned tracking ensures compliance while eliminating preventable losses. Batch traceability built-in.
Chemicals
Up to 30% waste by weight
Process inefficiencies, reaction by-products, over-dosing, cleaning waste. Real-time consumption per reactor reduces chemical waste 25–40%. HSMS integration available.
Plastics
Avg waste: 18–28%
Resin over-ordering, purge waste, rejected mouldings, colour changeover losses. ML scheduling minimises purge cycles and matches resin orders to real production requirements.
Steel & Metals
Avg waste: 15–22%
Scrap metal, cutting losses, over-specification of grade. Grade substitution recommendations and real-time consumption tracking reduce material cost per unit by 12–20%.
Insights

The Waste
Intelligence Blog.

Data-driven insights on manufacturing efficiency and industrial AI. No fluff. Just what works.

€2MLOSSSAVED
Material WasteComing soon
The Hidden €2M Loss: Why Plants Waste 25% of Purchased Materials

Most plant managers know waste exists. Very few know exactly where it disappears. We break down the four categories costing you more than your annual profit margin.

AI TechnologyComing soon
How AI Reduces Over-Ordering by 40–60%: A Technical Breakdown

Predictive ordering isn't magic - it's ML models trained on your historical data. Here's what to expect in month one vs month six of deployment.

ERPfully integrated
ImplementationComing soon
Real-Time Material Tracking: A Practical Implementation Guide

From ERP data mapping to system integration to staff adoption - everything you need to know before deploying a real-time tracking system.

YOUR WASTE COST€?Mper year (calculate now)30× ROI
ROI FinanceComing soon
How to Calculate the True Cost of Material Waste in Your Plant

A step-by-step formula to quantify your annual waste cost - the number you'll need when presenting the business case to your CFO.

MINING WASTE$100M+
Mining AIComing soon
Why Mining Operations Lose $100M+ Annually - And How AI Changes the Equation

1% ore recovery loss at a 50M tonne/year mine equals $60M. We quantify the full picture and outline what AI can do about it.

Coming
Coming soon
BenchmarksComing soon
Manufacturing Waste Benchmarks by Industry: 2025 Report

Industry-specific waste rate data across food, textiles, pharma, plastics, chemicals and steel manufacturing.

Get articles first.

New articles monthly. Contact us to receive content directly.

Our Story

Built for the plants
that were overlooked.

Manufacturing loses trillions annually to preventable material waste. The solutions that exist were built for multinationals with seven-figure IT budgets and 18-month timelines.

The plant running 200 people in Cairo, the textile factory in Casablanca, the pharmaceutical producer in Tunis - they have the same waste problem, without the same resources to fix it. They've been underserved for decades.

Automatiza AI-Solutions was founded in 2025 to close that gap. Enterprise AI capability, accessible deployment, 60-day timeline. A 30% waste reduction guarantee written into every contract.

"Eliminate preventable material waste in every industrial operation on the planet."
Automatiza Logo
AUTOMATIZA
AI-Solutions

Results Over Promises

We don't sell software. We sell waste reduction. If you don't hit 30% in 90 days, we keep working at no cost.

Radical Transparency

We tell you upfront what we can and cannot do. If the ROI doesn't make sense for your operation, we'll say so before you invest.

Long-Term Partnership

We're not a software vendor. Every month we don't improve your numbers is a month we haven't earned your subscription.

Automatiza logo
AUTOMATIZA AI-SOLUTIONS

Ready to bring AI into
your factory?

Let's start with a free 15-minute waste assessment. No commitment, no pitch just an honest look at where your plant is losing money.

Contact

Let's talk waste reduction.

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Email

[email protected]

Response within 24h business days

Response Times

Email: 24h

Free Assessment Includes
→ Estimated current waste % for your industry
→ Approximate annual savings potential
→ Honest fit assessment for our platform